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Value Stream Flow Kaizen Workshops

Lean Enterprise Value Stream Flow Kaizen
3 or 4 Day On-Site Workshop

Developing World Class Performance in Lean Enterprise and Just-in-time Logistics Value Stream Mapping

Value Stream Flow Kaizen Workshop Objectives:
familiarize participants with just-in-time production principles & methodologies
assist participants in seeing the flow of their model or pilot value stream
create a comprehensive current state value stream map of the organization’s
model value stream’s flow
assist participants in understanding how lean principles and practices can
significantly improve flow within the model value stream
assist participants to visualize, then develop an aggressive, yet feasible enterprise future state improvement design and an effective value stream transformation plan
assist participants in developing an effective lean servant leadership framework
and sustaining performance metrics for their model value stream

To achieve these objectives, participants will:
practice, through discussions and case study illustration, basic value stream flow mapping and kaizen concepts, team building, and value stream management
develop, both current and lean future state maps of their focus model value stream
learn value stream kaizen process leadership roles and responsibilities

Discover how to plan, manage, and prioritize lean tools and activities so they are a part of an integrated system that sustains quantum leaps in transformation process.

Preparation A day prior to each workshop, the workshop coach will make a process flow assessment of the Model value stream.

Current State
Value Stream Mapping
1st Day
introductions and workshop structure
lean fundamentals
value and value streams
value stream management
value stream mapping process
team dock-to-dock current state assessment
team current state mapping
team current state presentations
group current state map consolidation
group current state opportunities
group final current state map design
 
Improving Flow
2nd Day

value stream flow principles
regulating demand and production flow
enhancing production flow
work cell layout and flow
standardizing and balancing work
assuring quality products
cellular manufacturing
total production maintenance
continuous improvement
pull processes
work-in-process (WIP) flow
just-in-time flow demonstration

Becoming Lean
3rd Day
future state mapping process
success case studies
team future state process walk
team future state mapping
team future state map presentations
group future state map consolidation
group future state opportunities
group final future state map design
model value stream transformation planning
value stream performance metrics
wrap-up discussions/evaluations
Completing the Kaizen
4th Day
A fourth day is necessary when the model or pilot value stream
is complex or is lengthy.

For More Information Contact:
Jim Price
Email:jprice@mfg.uky.edu
Phone: 859-257-6262, ext. 407
Cell: 859-509-2667


 
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Last Updated: April 29, 2008