| Value Stream Flow Kaizen Workshops |

3 or 4 Day On-Site Workshop
|
 |
 |
Value Stream Flow Kaizen Workshop Objectives:
• familiarize participants with just-in-time production principles & methodologies
• assist participants in seeing the flow of their model or pilot value stream
• create a comprehensive current state value stream map of the organization’s
model value stream’s flow
• assist participants in understanding how lean principles and practices can
significantly improve flow within the model value stream
• assist participants to visualize, then develop an aggressive, yet feasible enterprise future state improvement design and an effective value stream transformation plan
• assist participants in developing an effective lean servant leadership framework
and sustaining performance metrics for their model value stream
|
To achieve these objectives, participants will:
• practice, through discussions and case study illustration, basic value stream flow mapping and kaizen concepts, team building, and value stream management
• develop, both current and lean future state maps of their focus model value stream
• learn value stream kaizen process leadership roles and responsibilities
|

|
 |
A day prior to each workshop, the workshop coach will make a process flow assessment of the Model value stream. |
|
Current State
Value Stream Mapping |
 |
• introductions and workshop structure
• lean fundamentals
• value and value streams
• value stream management
• value stream mapping process
• team dock-to-dock current state assessment
• team current state mapping
• team current state presentations
• group current state map consolidation
• group current state opportunities
• group final current state map design
|
| |
|
Improving Flow |
 |
• value stream flow principles
• regulating demand and production flow
• enhancing production flow
• work cell layout and flow
• standardizing and balancing work
• assuring quality products
• cellular manufacturing
• total production maintenance
• continuous improvement
• pull processes
• work-in-process (WIP) flow
• just-in-time flow demonstration
|
Becoming Lean |
 |
• future state mapping process
• success case studies
• team future state process walk
• team future state mapping
• team future state map presentations
• group future state map consolidation
• group future state opportunities
• group final future state map design
• model value stream transformation planning
• value stream performance metrics
• wrap-up discussions/evaluations
|
Completing the Kaizen |
 |
A fourth day is necessary when the model or pilot value stream
is complex or is lengthy.
|
For More Information Contact:
Jim Price
Email:jprice@mfg.uky.edu
Phone: 859-257-6262, ext. 407
Cell: 859-509-2667
|
| |
|
| Lean Systems Program |
|