Brazing Research
Fundamental Research in Modeling of Brazing Processes

Brazed Joint Formation and Its Topology

Comparison of numerical predictions
and experimental data - fin-tube joint

Research Team

Principal Investigator:

Research Team:
  • Dr. J. Morris, CMD
  • Dr. N. Nigro, DMIE, Marquette University
  • Zhao Hui, Research Assistant, Ph.D. candidate, UK Center for Manufacturing & DME
  • Gao Feng, Research Assistant, Ph. D. candidate, UK Center for Manufacturing & HIT
  • Ben Zellmer, Research Assistant, DMIE, Marquette University

Evaluation of the thermal integrity of fin-tube joints of an actual
heat exchanger. Idealized conditions for the comparison determined
by numerical predictions of the joint formation. Actual joint
formation determined from metallographic cross sections.

Formation of a solidified joint between metallic and/or nonmetallic materials is a critical phase of a manufacturing process called brazing. A hypothesis may be introduced as follows: "The topology of the solidified brazed aluminum alloy joint can efficiently be described by an equilibrium membrane of the liquid alloy at the onset of solidification." This research program is devoted to verification of the validity of the above formulated hypothesis.


Experimental studies involve the real time monitoring of the cladding flow, the metallographic studies of brazed coupons and complex geometry samples, interface phenomena (in particular diffusion of Si and Mn at the atomic level), etc.

Comparison of numerical predictions and experimental data - fin-tube joint

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Dr. Dusan P. Sekulic
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Last Updated: November 3, 2009